Aluminum 4643
Nominal Chemical
Composition
INTRODUCTION
A primary use for Aufhauser Aluminum 4643 is in the welding of heavy sections of certain aluminum alloys when multiple weld passes are used and dilution of the base metal into the puddle is negligible. Post weld solution heat treatment and artificial aging may develop 90% of the tensile strength of the unwelded base metal in alloys 6061, 6063, 6070, and 6071. This alloy could also offer advantages in brazing type applications on thin sections where dilution ratios are low. Welds made with AL4043 or AL4643 filler metal should have approximately equal performance in the as-welding condition. AL4643 is very similar in weldability to AL4043. The weld cracking characteristics, flow, pre-cleaning and machine settings are the same for this alloy as for AL4043. The corrosion resistance is very good and equals or exceeds AL4043 in the weld zone and heat affected regions.
APPLICATIONS
- Welding filler wire
GENERAL INFORMATION
- Non-Heat treatable
- Principle alloying elements: Silicon, Magnesium
Chemical Composition
Silicon | Iron | Copper | Beryllium | Manganese | Magnesium | Zinc | Titanium | Each | Total Other |
Aluminum |
---|---|---|---|---|---|---|---|---|---|---|
3.6-4.6 | 0.8 | 0.1 | 0.0008 | 0.05 | 0.10-0.30 | 0.10 | 0.15 | 0.05 | 0.15 | Remainder |
PHYSICAL and MECHANICAL PROPERTIES
Melting Range | 1065-1175°F (574-635°C) |
Density at 68°F | 0.097 lbs./in³ |
Resistance to Corrosion | B (Gen) A (SCC) |
Anodize Color | Gray |
SPECIFICATIONS MEET OR EXCEED
ANSI/AWS A5.10 (ER & R 4643) |
AMS 4189 |
STANDARD SIZES AND DIAMETERS
Diameters (inches) | Package Form |
---|---|
.030, .035, 3/64, 1/16, 3/32, 1/8 | 4 & 12 in. Spools |
1/16, 3/32, 1/8, 5/32, 3/16, 1/4 | Straight lengths |
TYPICAL GMAW PARAMETERS
Wire diameter | Range | Base material thickness |
Suggested | Wire feed | Gas flow | Consumption 100 ft of weld |
||
---|---|---|---|---|---|---|---|---|
INCHES | AMPS | VOLTS | INCHES | AMPS
|
VOLTS
|
IPM
|
CFH | POUNDS
|
0.030 | 60-170 | 13-24 | 0.062 | 90 | 22 | 260 | 25 | 1.5 |
0.094 | 110 | 23 | 320 | 1.8 | ||||
0.125 | 130 | 23 | 380 | 2 | ||||
0.187 | 150 | 24 | 430 | 4 | ||||
0.250 | 175 | 24 | 510 | 6 | ||||
0.035 | 70-180 | 15-26 | 0.062 | 90 | 23 | 250 | 35 | 1.5 |
0.125 | 130 | 24 | 360 | 2 | ||||
0.250 | 170 | 25 | 470 | 6 | ||||
0.047 | 140-260 | 20-29 | 0.094 | 110 | 25 | 215 | 45 | 1.8 |
0.125 | 150 | 26 | 290 | 2 | ||||
0.250 | 190 | 26 | 370 | 6 | ||||
0.375 | 220 | 27 | 430 | 16 | ||||
0.062 | 190-350 | 25-30 | 0.250 | 200 | 26 | 190 | 55 | 6 |
0.375 | 230 | 27 | 215 | 16 | ||||
0.500 | 260 | 28 | 240 | 30 | ||||
0.750 | 280 | 29 | 261 | 50 | ||||
1.000 | 300 | 30 | 280 | 105 | ||||
0.094 | 280-400 | 26-31 | 0.500 | 280 | 28 | 170 | 65 | 30 |
0.750 | 290 | 29 | 175 | 50 | ||||
>1.000 | 300 | 30 | 180 | 150+ |
NOTE: Parameters based on flat position, groove joint, backing strip, and 100% argon gas.